P&GJ’s worldwide survey figures indicate that
118,623 miles of pipelines are planned and under construction. Of these,
88,976 represent projects in the planning and design phase; 29,647
miles reflect pipelines in various stages of construction.
Natural gas pipelines again account for the majority of projects under construction and planned.
Supporting this is a GlobalData report that indicates approximately
75% of the total global planned pipeline additions during 2011-15 will
be gas. The report says the Asia Pacific region should be responsible
for 41.8% of total planned pipeline additions with China and India being
the frontrunners.
Construction Overview
Following is a look at new and planned pipeline miles in the seven basic
country groups, (see area map): North America – 31,951; South/Central
America and Caribbean – 11,571; Africa – 7,617; Asia Pacific 34,295;
Former Soviet Union and Eastern Europe – 19,537; Middle East – 11,480;
and Western Europe and European Union – 2,172. For information on these
and other pipeline projects, see P&GJ’s sister publication,
Pipeline News.
North America
Nothing has changed the outlook for the North American energy industry
quite like the discoveries in the shale regions in the U.S. and Canada.
North America - which accounts for 26,300 miles in the planning stages
and 5,651 miles under construction - should remain strong.
Those building pipelines in shale regions can expect higher costs.
Ziff Energy Group reports pipeline owners are seeing higher construction
costs in the shale regions of Marcellus, Eagle Ford, Haynesville,
Barnett, Woodford, Fayetteville, and Horn River.
After analyzing costs of 120 pipelines from the past decade, Ziff Energy
Group’s results show the average estimated shale gas pipeline rose in
2011 to almost $200,000/inch-mile, three times higher than 2004.
“All North America geographical regions appear to experience
consistently higher pipeline costs than prior years,” commented Julia
Sagidova, gas analyst and lead
author of the report. “The Marcellus shale gas region (Pennsylvania) is
the most expensive with an average cost of under $300,000/inch-mile.
These large-diameter (24-36 inches) projects are typically 120 miles in
length and cost $500 million.”
The report noted that the 30% rise in steel costs over the past year
along with new industry regulations and practices to reduce right-of-way
and minimize environmental effects are driving up construction costs.
In North America, work is progressing on DCP Midstream’s 700-mile
Sandhills Pipeline. DCP is using new construction and existing pipeline
to build a 100,000-120,000-bpd NGL pipeline that will run from West
Texas to Mont Belvieu in East Texas. The pipeline will be phased into
service, with the first completed in the third quarter to accommodate
DCP’s growing Eagle Ford liquids volumes. Service to the Permian Basin
will be available as soon as the Q2 2013.
Greencore Pipeline Company LLC, a fully owned subsidiary of Denbury
Resources Inc., is building the 231-mile, 20-inch Greencore CO-2
Pipeline from the ConocoPhillips Lost Cabin Gas Plant in Fremont County,
WY, to a point in the Bell Creek oil field in Powder River County, MT.
The CO-2 transported by the Greencore Pipeline will be used for enhanced
oil recovery at the existing Bell Creek oil field. Completion is
scheduled in late 2012.
Still awaiting a construction start is TransCanada’s $7 billion
Keystone XL Pipeline. The route of the 1,661-mile, 36-inch crude oil
pipeline begins at Hardisty, Alberta and extends southeast through
Saskatchewan, Montana, South Dakota and Nebraska.
Late last year, the State Department announced it would delay a final
verdict on whether the pipeline is in the national interest until early
2013 in order to conduct an environmental analysis of an alternative
route that would navigate the pipeline away from environmentally
sensitive areas in Nebraska.
North America also accounts for several pipelines in the planning and
engineering phase, including Kinder Morgan’s 240-mile Cochin Marcellus
Lateral Pipeline that will originate in Marshall County, WV and
terminate at an interconnect with the KM Cochin Pipeline in Fulton
County, OH. Once completed, the pipeline will transport NGLs from the
Marcellus producing region of Pennsylvania, West Virginia, and Ohio to
fractionation plants and petrochemical facilities in Illinois and
Canada. The target in-service date for the pipeline is mid-2012.
Enterprise Products Partners L.P. plans to build a 1,230-mile
pipeline to transport ethane from the Marcellus and Utica shale regions
in Pennsylvania, West Virginia and Ohio to the company’s natural gas
liquids storage complex at Mont Belvieu, The pipeline would have an
initial capacity of 125,000 bpd and can be expanded to meet increased
shipper demand. Commercial operations are slated in Q1 2014.
Oneok Partners will invest $910 million to $1.2 billion by late 2013
to: 1) construct the new 570-mile, 16-inch Sterling III NGL Pipeline to
transport either unfractionated NGLs or NGL purity products from the
Midcontinent to the Texas Gulf Coast; 2) reconfigure its existing
Sterling I and Sterling II NGL distribution pipelines to transport
either unfractionated NGLs or NGL purity products; and 3) build a
75,000-bpd NG fractionators, MB2, at Mont Belvieu. The Sterling III
Pipeline will cost between $610-810 million and have an initial
transport capacity of 193,000 bpd with possible expansion to 250,000
bpd. The pipeline will traverse the Woodford shale and provide transport
capacity for NGL production from the growing Cana-Woodford Shale and
Granite Wash play. Completion is scheduled in 2013.
Getting Alaska’s North Slope (ANS) natural gas to market has been an
elusive goal since oil production started in the late 1970s. Plans to
build a major natural gas pipeline to deliver ANS natural gas to markets
have come and gone over the years. One project still being evaluated to
deliver North Slope natural gas is the 1,717-mile
TransCanada-ExxonMobil Alaska Pipeline that would extend from Prudhoe
Bay to points near Fairbanks, and Delta Junction, AK and then to the
Alaska-Canada border where it would connect to a new pipeline that will
link up with the pipeline system near Boundary Lake, AB.
TransCanada plans to file permitting applications in both the U.S.
and Canada in Q4 2012 with approvals anticipated in Q4 2014.
Construction of the $32 -41 billion project is scheduled to start in
2015 with first gas being available in mid-2020.
Still awaiting a development decision is Canada’s Mackenzie Valley
natural gas pipeline project that received the stamp of approval from an
independent panel charged with considering the environmental, social
and economic impacts of the proposed $16 billion, 743-mile line on the
Northwest Territories.
In Mexico, a McDermott International subsidiary completed a project
to install three oil and gas pipelines for PEMEX Exploración y
Producción in the Bay of Campeche.
Asia Pacific
Countries in the Asia Pacific region are undertaking massive
construction projects to meet growing energy demand. The region accounts
for the highest number of new and planned pipeline miles. Some 20,234
miles represent projects in the engineering and design phase; 14,061
miles reflect projects in various stages of construction with China,
India and Australia the most active areas.
Work is winding down on one of China’s most significant projects:
Petro China’s second West-to-East natural gas pipeline. Eight regional
lines should be completed by June. The pipeline will carry 30 Bcm/a of
gas from central Asia and northwest Xinjiang Uygur Autonomous Region to
the Yangtze and Pearl River deltas.
Total pipeline length, including regional lines, is 5,656 miles. The
project traverses 15 provincial regions and will serve more than 400
million people.
A third West-to-East gas pipeline project is expected to take more
than 20 Bcm/a of gas from central Asia; a fourth and fifth are planned
in the future.
China's first West-to-East pipeline, which pipes gas from Tarim Basin of
Xinjiang to Shanghai, is designed to transmit 12 Bcm/a of natural gas.
In Yunnan Province, China National Petroleum Corp. (CNPC) is building
two pipelines and a refinery to transport and process oil and natural
gas from Myanmar starting in 2014. The planned 550,000-bpd oil pipeline
and the 12 Bcm/d gas pipeline will each require 500 miles of
construction in Myanmar to the China border city of Ruili. The two lines
will then extend another 1,056 miles in Yunnan Province before reaching
their destination.
In India, a consortium of four state-run companies led by Gujarat
State Petronet Ltd. (GSPL) has received contracts for construction of
three major pipeline projects. The contracts are for the 951-mile from
Mallavaram-Bhilwara in the southern state of Andhra Pradesh to Bhilwara
in the northern state of Rajasthan, the 1,025-mile Mehsana-Bhatinda
pipeline from western to northern India and the 466-mile pipeline to
Jammu and Kashmir from Bhatinda.
In Thailand, Punj Lloyd is building a 185-mile pipeline for PTT LNG
to transport gas from an LNG terminal near Rayong. The project requires
45 horizontal directionally drilled crossings and is set for completion
by year-end 2013.
Australia/Papua New Guinea
LNG continues to be the big newsmaker in Australia which accounts for
seven sites under construction and eight more in the planning or
engineering phase.
Marking the start of one of the country’s latest mega-projects is the
$16 billion Santos GLNG LNG plant on Curtis Island. The plant includes
the development of coal seam gas (CSG) resources in the Bowen and Surat
Basins in southeast Queensland, construction of a 261-mile gas
transmission pipeline from the gas fields to Gladstone, and two LNG
trains with a combined nameplate capacity of 7.8 mtpa on Curtis Island.
Once completed, GLNG alone will supply 11% of Korea’s domestic gas
needs and 9% of Malaysia’s gas consumption. First LNG exports should
start in 2015.
In western Australia, Chevron Australia and its joint venture
partners ExxonMobil, Shell, Osaka Gas, Tokyo Gas and Chubu Electric
Power are working on the multibillion-dollar Gorgon Project. The project
will develop the Greater Gorgon area gas fields, located off the
northwest coast where five fields have been discovered.
In Papua New Guinea, Esso Highlands Ltd., operator of the PNG LNG
project, continues to make progress on meeting the 2014 startup window.
Esso awarded the EPC contract to a joint venture of Chiyoda and JGC
Corp. for a 6.6 MMt/a LNG plant, with two trains. The contract includes
construction of the 435-mile natural gas pipeline from Southern
Highlands to Port Moresby in PNG. The pipeline work is projected to be
completed when the $10 billion LNG project gets off the ground in 2014.
FSU- Eastern European Countries
Russia and nations in the FSU and Eastern Europe hold promise for future
oil and gas activity and several are constructing and planning
extensive pipeline networks to Europe and the Asia Pacific region.
Nord Stream AG inaugurated the Nord Stream twin pipeline system on
Nov. 11 which runs from Vyborg, Russia to Lubmin near Greifswald,
Germany. The two 760-mile offshore pipelines are the most direct
connection between the vast gas reserves in Russia and energy markets in
the European Union. When fully operational later this year, the
pipelines will have capacity to transport a combined total of 55 Bcm of
gas a year to the EU for at least 50 years.
Construction of Line 1 of the twin pipeline system began in April
2010 and was completed in June 2011. It began transporting gas in
November 2011. Construction of Line 2, which runs parallel to Line 1,
began in May 2011. The second line is planned to come on stream later
this year. Each line has a transport capacity of 27.5 Bcm/a of natural
gas.
Transneft is contractor and operator on the Zapolyarye-Purpe oil
pipeline project. The 310-mile Zapolyarye-Purpe pipeline, with capacity
to ship up to 45 MMt/a of crude, will transport oil from the
Yamal-Nenets Autonomous District and northern Krasnoyarsk territory.
Some 750 miles of supply lines will need to be built. Zapolyarye-Purpe
will connect fields on the Yamal Peninsula to the Eastern
Siberia-Pacific Ocean pipeline (ESPO).
The pipeline will be constructed in three phases with the final phase scheduled for completion in 2016.
Transneft reports that the second stage of the East Siberia-Pacific
Ocean (ESPO) pipeline carrying Russian crude to Asian-Pacific markets
and the U.S. should be in service by year end, well ahead of schedule.
The first part carrying 30 MMt/a of East Siberian crude to Skovorodino
near the Chinese border was launched in 2009. Once the second part of
the ESPO pipeline from Skovorodino to Kozmino is completed, capacity to
the Pacific coast will increase to 30 MMt/y.
Work got under way last year on Kazakh’s KazTransGas and China’s
Trans-Asia Gas Pipeline Co. Ltd.’s Beineu-Bozoy-Shymkent Gas Pipeline,
which is the second stage of the Kazakhstan-China Gas Pipeline. The
916-mile project will be built in two phases; the first involves laying
723 miles from Bozoy-Shymkent and constructing a compressor station
near Bozoy. This phase is set for completion in 2012. Second-phase
activity, to be completed from 2014-15, includes a 193-mile section from
Beineu–Bozoy and a compressor station in Karaozek. Another 26 branches
will be built from the mainline during the first and second phases to
supply communities along the route.
BP has proposed an alternative pipeline project to feed Europe with
Caspian natural gas. The South East Europe Pipeline would link a major
Azerbaijan gas field to a hub in Austria running from western Turkey
across Bulgaria and Romania to Hungary’s border, a similar route to that
of EU-backed Nabucco pipeline. South East Europe Pipeline would be 810
miles, one-third the length of Nabucco, making it a more economical
project.
As operator of the Shah Deniz field - the main Azeri gas natural
field - BP may have influence over which pipeline the Shah Deniz
consortium will choose.
Two other pipelines - Nabucco and Russian-backed South Stream - are
proposed to tap Azeri gas for export to Europe. A final investment
decision on the $20 billion Azeri development is expected in 2013.
Gazprom and China National Petroleum Corporation (CNPC) plan to
partner to build the 1,616-mile Altai Pipeline to deliver natural gas
from western Siberia to northwestern China. The contract period is 30
years and the supply volume, upon reaching design capacity, will be 30
Bcm/yr. First supplies are planned for 2015.
Africa
Limited energy development in Africa is due to political, economic,
operational and geopolitical risks. The region accounts for 6,683 miles
of planned pipelines and 934 miles under construction.
One area that may hold promise for near-term activity is Nigeria. At
the World Petroleum Congress in Qatar, Minister of Petroleum Resources
Diezani Alison-Madueke outlined $130 billion in investment plans for oil
and gas sectors over the next five years, calling for construction of
1,245 miles of oil and gas pipelines to boost domestic gas supply, a
petrochemical plant, new fertilizer and manufacturing plants and three
greenfield refineries.
Also in Nigeria, Shell Petroleum Development awarded a contract to
Saipem for the Otumara-Saghara-Escravos Gas Pipeline. The 26-mile
pipeline, ranging from 2 to 12 inches, will collect 30 Mcf/d of
processed associated gas from the western Niger Delta and send it
through the Escravos-Lagos system to the domestic market.
Total E&P Angola is developing the CLOV project - an integrated
development of a four-field offshore cluster. A total of 34 subsea wells
will connect to the CLOV FPSO unit which has processing capacity of
160,000 bopd and storage capacity of 1.78 million barrels.
Serimax is conducting the welding works for the project that involves
500 welds of 10- and 12-inch pipe. The pipe will be installed in
1,000-1,400 meters of water. Project completion is due in 2013.
Total Gabon awarded the Sea Trucks Group a contract to install a
20-mile, 18-inch concrete-coated gas pipeline between the Anguille and
Torpille fields off Gabon. The installation work is expected to start
this spring.
China and Tanzania signed a $1 billion loan agreement to build a
natural gas pipeline in East Africa. The 330-mile pipeline would extend
from southern Tanzania to the capital, Dar es Salaam. The 36-inch
pipeline will have transport capacity of 784 MMcf/d.
Awaiting a construction start is the 2,565-mile Trans-Saharan Gas
Pipeline (TSGP) planned by the Nigerian National Petroleum Company and
Sonatrach. Total, Gazprom and the European Union have all displayed an
interest in assisting construction. EU officials say the pipeline could
supply 20 Bcm/y of gas to Europe by 2016.
Western Europe/EU
While pipeline activity in Western Europe and EU Countries was expected
to increase following a decision by the European Commission to provide
US$1.9 billion in grants to ensure that some 30 gas project would not be
delayed, the growing financial crisis among many EU countries could
derail near-term activity.
Those projects scheduled to receive grants include the 500-mile
Interconnector Turkey-Greece-Italy (ITGI) project, 130-mile Poseidon
Pipeline, 281-mile Skanled Pipeline, 2,050-mile Nabucco Pipeline,
235-mile Odessa-Brody project and the 130-mile Slovakia- Hungary
Interconnector.
One area where pipeline work is under way and planned is the North Sea.
Subsea 7 is working under an EPIC contract from Total E&P UK Limited
on the Laggan and Tormore deepwater gas field development located west
of Shetland in the North Sea. Subsea 7’s principal scope of work
comprises the engineering, fabrication and installation of 88 miles of
8-inch and 2-inch piggy-backed service pipelines and the engineering,
supply and installation of 1 x 77-mile control umbilical and associated
subsea structures and tie-ins.
Phase 1 offshore operations encompassing pipelines and umbilical
installations and pre-commissioning activities are scheduled to start
shortly. Phase 2 offshore operations, encompassing tie-in and
commissioning activities, are scheduled to start in 2013.
Saipem is installing a subsea pipeline in the Ormen Lange northern
field development in the Norwegian Sea for A/S Norske Shell. The project
is being developed with a subsea template located in 900 meters of
water and tied back to Ormen Lange by two 12-inch production pipelines, a
6-inch service line and a control umbilical.
In the Barents Sea, Eni Norge awarded a contract to Technip valued at
200 million Euro for the Goliat field development. Goliat will be the
first Norwegian oil-producing field north of the Arctic Circle in the
Barents Sea. It is located 59 miles northwest of the city of Hammerfest
on the Norwegian coast. Offshore installation work is scheduled to be
carried out over three construction seasons from 2011-13.
Middle East
In the Middle East 8,805 miles of pipelines are planned and 2,675 miles are in various stages of completion.
RASGAS (joint venture between Qatar Petroleum and ExxonMobil) plans
to develop the multibillion-dollar Barzan natural gas project in the
North Field reservoir offshore Qatar in the Arabian Gulf. Work includes
a natural gas offshore production system with conventional wellhead
platforms, intrafield pipelines, 180 miles of up to 24-inch export
pipeline to the onshore Barzan Gas Plant in Ras Laffan Industrial City
(RLC). First-phase production is scheduled at 1.5 Bcf/d.
In Saudi Arabia, Saudi Aramco awarded an EPIC contract to Saipem for
the Al Wasit Gas development of the Arabiyah and Hasbah offshore
fields. This encompasses 12 wellhead platforms, two tie-in platforms and
an injection platform, a 36-inch, a 160-mile export trunkline, 125
miles of mono-ethylene glycol (MEG) pipelines, 125 miles of subsea
electric and control cables and 25 miles of offshore flowlines. Also
included are shore approaches and 75 miles of onshore pipelines.
ConocoPhillips and Abu Dhabi National Oil Company (ADNOC) awarded the
Shah Gas project in Abu Dhabi to the Al Jaber Group. The project
requires construction of facilities including gas-gathering systems,
processing trains and product pipelines.
Adnoc has said it expects first production by late 2013 or early 2014.
In the UAE, Technip, in consortium with NPCC, was awarded an EPC
contract by ZADCO for the Satah Full Field Development project, 124
miles northwest of Abu Dhabi. The $500 million contract includes
offshore brownfield works to existing wellhead platforms and production
manifold platform, installation of infield pipelines, as well as
modifications and installation of facilities at the onshore Satah plant
at Zirku Island.
Leighton Offshore is working under a $58 million contract from Iraq’s
South Oil Company as part of the Crude Oil Export Facility
Reconstruction Project (Sea Line Project). This involves developing two
offshore platforms, a 47-mile, 48-inch oil pipeline and a Single Point
Mooring system. The project will expand export capacity by building a
pipeline connecting storage sites to the offshore crude oil export
terminal near Basra in southern Iraq.
Foster Wheeler’s Global Engineering and Construction Group was
awarded a project management consultancy (PMC) services contract by
South Oil Company (SOC) for the Iraq Crude Oil Export Expansion Project.
This calls for installation of two onshore and offshore pipelines plus
three single-point moorings and a central manifold and metering
platform. Scheduled for completion in 2013, the project is expected to
boost Basra export capacity from 1.8 MMbp/d to 4.5 MMbp/d by 2014.
South & Central America/Caribbean
Several South, Central American and Caribbean countries are implementing plans for new pipeline infrastructure.
In Brazil, Petrobras is constructing a 530-mile ethanol pipeline to
link the main ethanol- producing regions in Minas Gerais and São Paulo
to the large consuming centers of São Paulo and Rio de Janeiro. The
pipeline will have capacity to transport 21 MMcm/a.
The first section will extend 125 miles from Ribeirão Preto to Paulinia.
Phase two involves construction northward through states in the
mid-west. The system will be extended to Barueri and Guarulhos in
greater São Paulo and Duque de Caxias in Rio Di Janeiro. The pipeline
should be brought online in 2014.
Pacific Rubiales Energy Corp. has partnered with EXMAR to develop an
LNG export project in northern Colombia. The project involves
construction and development of a liquefaction and regasification barge,
a small-scale vessel designed to deliver LNG to industrial consumers,
and development of a pipeline from the company's La Creciente gas field
to the Caribbean coast.
Front-end engineering and design have begun. The project and pipelines are expected to be operational in 2013.
A recent Rigzone report outlined an MOU calling for a joint venture
by Russia’s Rosneft and Petroleo de Venezuela (PDVSA) to develop heavy
crude oil reserves in Venezuela as part of the Carabobo-2 project. Crude
oil production is expected to peak at above 400,000 bpd.
It the plan goes forward, work will cover the exploration and
development cycle as well as construction of surface facilities and
pipelines. There are plans to add a special processing facility
(upgrader) with a capacity of 200,000 bpd to bring extracted oil up to
commercial quality. Commercial oil will be transported for export to the
Araya port through a trunk pipeline to be built by PDVSA.